Data into Process,
Process into Value

Vatan Varol
Industrial Engineer

Kapaklı · Çerkezköy · Tekirdağ, Türkiye

About

Industrial Engineer Vatan Varol

Hi! I'm Vatan, an Industrial Engineer passionate about data-driven process improvement and production planning. I enjoy solving complex problems with a vision built on data analysis, strategic planning and lean manufacturing.

Throughout my career I have focused on the digital transformation and efficiency improvement of every production process, from raw material supply to finished-goods shipment. Now, with this experience, I aim to create maximum value at visionary, goal-driven organizations by building smarter, faster and more sustainable systems.

I live in Kapaklı, Tekirdağ (Türkiye). Throughout my career I have worked at production facilities in Kapaklı and Ergene, and I am open to industrial engineering, production planning and supply chain roles with manufacturers in Çerkezköy, Kapaklı and the wider Tekirdağ region.

Experience

2024 - 2026

Planning Specialist

Mercanlar Kitchenware

Ergene, Tekirdağ

An Industrial Engineer who combines production planning with data analytics and digital transformation. During my time at Mercanlar Kitchenware I successfully managed the end-to-end planning of the injection molding, blow molding, sub-assembly, packaging, screen printing and paint shop lines. With my SQL and ERP (IFS) skills I automated manual processes, optimized capacity and reduced costs through data-driven strategies. My core philosophy has always been: minimum downtime, maximum efficiency and error-free data flow.

  • Production & Capacity Management: I manage end-to-end production planning across the whole plant, including 20 injection molding and 5 blow molding lines, and increase workforce efficiency through shift optimization.
  • Digital Transformation (SQL & ERP): I removed manual data entry from budgeting and planning and moved them to a dynamic SQL-based data system. I resolve technical issues in the ERP and MES systems with my analytical problem-solving skills, without needing external support.
  • Stock & Order Optimization: Through ERP developments I prevented duplicate stock reservations and increased the Order Fill Rate.
  • Cost & JIT: By applying Just-In-Time (JIT) principles in the supply chain I reduced raw material stock costs and contributed to cash flow.
  • Data Consistency (Master Data): I set up a dedicated team to ensure the accuracy of Bills of Materials (BOM) and cycle times, minimizing material planning errors.
2023 - 2024

Quality Engineer

Boreas Technology

Kapaklı, Tekirdağ

A Quality Engineer experienced in integrating quality standards into production processes, achieving standardization through visual defect catalogs, and conducting occupational health and safety (OHS) risk analyses. Skilled at leading Kaizen projects to increase process efficiency, minimize defect detection times and spread a culture of continuous improvement on the shop floor.

  • Quality Process Integration: I fully integrated quality standards into production processes and, with end-to-end control mechanisms, ensured continuity and compliance in production.
  • Documentation and Standardization: I built a reference pool by creating Visual Defect Catalogs and Quality Control Handbooks, speeding up defect detection and response.
  • Continuous Improvement and Kaizen: I am skilled at leading Kaizen projects to increase process efficiency, minimize defect detection times and spread a culture of continuous improvement on the shop floor.
  • Risk Management (OHS): I conducted risk analyses in hazardous production processes and protected safe working environment standards through preventive actions.

Projects

Capstone Project: Stock Optimization and Tracking Software Development

  • • Inventory Modeling: Using S&OP data (demand forecasts, lead times), we built a dynamic algorithm that calculates Safety Stock, Reorder Point (ROP) and Economic Order Quantity (EOQ) for every SKU.
  • • Software Development (C# & SQL): We designed a user-friendly interface that can simulate quantity-based discounts and one-time purchasing decisions, automating complex stock calculations.
  • • Decision Support System: By building mechanisms that raise automatic alerts at critical stock levels (Safety Stock/ROP), we created a decision support system that helps users place orders at the right time and at optimal cost.
  • C#
  • MSSQL
  • MRP
  • S&OP
  • Optimization
  • Decision Support System
  • Inventory Management

Education

Bachelor's Degree

Industrial Engineering

Balikesir University (BAUN)

2019 - 2023

GPA: 3.14

Associate Degree (Open Education)

Foreign Trade

Anadolu University

2020 - 2022

Blog

Lean Manufacturing: The "Less but Better" Philosophy on the Shop Floor

The core logic of lean manufacturing beyond complex terminology: eliminating waste, simplifying processes and creating value.

Read More: Lean Manufacturing →

Reducing Inventory Costs with Efficient MRP Management

Strategies for minimizing warehouse costs while avoiding stock-outs by managing Material Requirements Planning (MRP) parameters correctly.

Read More: MRP Management →

Simplicity in Production Planning: How Do I Manage Complexity?

A short reflection on how I keep planning processes simple to reduce complexity on the shop floor and speed up production.

Read More: Simplicity in Production Planning →

People, Not Numbers: Being the Bridge Between Production and Sales

A reflection on why planning is more than spreadsheets and data, and why real success depends on good communication between teams.

Read More: People, Not Numbers →

Frequently Asked Questions

What are your areas of expertise?

I specialize in production and material planning, supply chain management and data-driven process improvement. Using SQL and ERP (IFS), I automated manual work and led the digital transformation of planning processes.

Which companies have you worked for?

From 2024 to 2026 I was a Planning Specialist at Mercanlar Kitchenware (Mercanlar Mutfak Eşyaları), managing end-to-end planning of the injection molding, blow molding, sub-assembly, packaging, screen printing and paint shop lines. Before that, from 2023 to 2024, I worked as a Quality Engineer at Boreas Technology.

Where are you based?

I live in Kapaklı, Tekirdağ (Türkiye). So far I have worked in Kapaklı (Boreas Technology) and Ergene (Mercanlar Kitchenware). I am open to industrial engineering and planning roles at production facilities in Çerkezköy, Kapaklı, Ergene and across Tekirdağ.

Which tools and methods do you use?

On the tools side: SQL (MSSQL), ERP (IFS), MES and C#. On the methods side I am experienced in Just-In-Time (JIT), lean manufacturing, Kaizen, MRP, S&OP and Economic Order Quantity (EOQ) models.

What was your capstone project?

Together with Uğur Sayer, between October 2022 and July 2023, I developed stock optimization and ordering software in C# and MSSQL for Şişecam Elyaf Sanayii A.Ş. It calculates safety stock, reorder points and optimal order quantities. Details are on the project page.

What is your educational background?

I hold a bachelor's degree in Industrial Engineering from Balikesir University (2019 - 2023) and an associate degree in Foreign Trade from Anadolu University's Open Education Faculty (2020 - 2022).

How can I contact you?

For job opportunities and projects you can fill in the contact form on this page, email vatanvarol19@gmail.com, or message me on LinkedIn.

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